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Interior Wail Coverings

2-14. Interior Wail Coverings

Interior wall coverings are divided into two general types: wet wall material (such as plaster) and drywall material (including wood, sheetrock, plywood, and fiberboard). Only drywall will be covered in this subcourse.

a. Drywall. Sheetrock, fiberboard, and plywood usually comes in 4-foot-wide and 5- to 8-foot-long sheets, 1/4 to 3/4 inch thick. Drywall is applied in either single or double thicknesses with panels placed as shown in Figure 2-30 . When covering both walls and ceilings, always start with the ceilings. Use annular ringed nails when applying finished-joint drywall to reduce nail pops.

Figure 2-30.  Drywall placement
Figure 2-30. Drywall placement

b. Drywall (Sheetrock) Installation. The three steps to installing sheetrock are hanging, finishing, and patching.

(1) Hanging Sheetrock. Apply sheetrock as follows:

  • Install sheetrock on the ceiling first. Measure the distance from the inside edge of the top plate to the outside edge of the second ceiling joist. Measure and cut a piece 48 inches long to the width measured above. Install and secure the sheet to the ceiling with sheetrock nails. Nail spacing on ceilings is 5 to 7 inches on center.
  • Determine the starting point of the wall. Using a measuring tape, locate a section where the studs are 8 foot on center and where a full sheet could be laid horizontally. Check the layout to ensure that there will be no joints above or below the door or window openings. Sheets will be installed from the ceiling down to the floor, starting at the ceiling.
  • Install the first sheet. With the help of another person, place a sheet of sheetrock in position so that the edges fall on the center of the studs. Place the sheet snug against the ceiling, using a hand level to ensure that it is level. Secure the sheet with sheetrock nails 6 to 8 inches on center, 3/8 inch from the edge. Install succeeding sheets on the top half of the wall against installed sheets, ensuring that joints fall on the center of the studs and that proper nail spacing is maintained. Using a utility knife or sheetrock saw, cut out openings for doors and windows.
  • Lay out the receptacles. Measure the distances from an inside corner to both sides of the receptacle box and record them. Measure the distance from the installed sheetrock to the top and bottom of the receptacle box, and record it. Measure and mark these dimensions for the receptacle cutout, allowing 1/16-inch clearance all around.
  • Cut out the opening for the receptacle. With a utility knife, drive a hole within the opening. Using a keyhole saw, cut out the opening. Use a slight undercut bevel so that the back opening is larger than the front opening.
  • Install the prepared sheet. Place the prepared sheet in position, ensuring that the receptacle fits in the opening without breaking the paper. Make adjustments to the opening if necessary. Secure the sheet to the studs with sheetrock nails. Using a Surform, smooth the rough edges of the openings as necessary.
  • Lay out and cut sheets for corner posts. Measure and cut the required number and sizes of sheets to cover corner posts. Use scrap pieces of material if needed.
  • Install the corner bead. Using a corner-bead crimper, install the corner bead on the exterior corners of corner posts. Use nails if necessary.

(2) Finishing Sheetrock The finishing process consists of covering nailheads and covering seams (covering seams is also referred to as finishing joints). Finish sheetrock as follows:

  • Check for improperly recessed nails by running the edge of a sheetrock knife over the nailheads. A clicking sound indicates a nail needing to be recessed.
  • Use a 4-inch knife and mud pan with joint compound to apply a smooth coat of joint compound over the nails. Remove any excess compound.
  • Use the knife and mud pan to apply a heavy coat of joint compound over a sheetrock joint, horizontal or vertical. A heavy coat is enough to ensure a good bond between the tape and sheetrock and to fill in tapered edges. Measure and cut the tape to the length required for a joint (see Figure 2-31 ). Keeping the tape centered over the joint, start at one end of the joint and work toward the opposite end. Using the knife, press the tape into the compound, removing all excess compound. Work off all excess joint compound, being careful not to wrinkle the tape or leave air bubbles. Continue to tape all the joints in the same manner.

Figure 2-31.  Covering joints
Figure 2-31. Covering joints

  • Use a 4-inch knife to apply a heavy coat of joint compound over the sheetrock at the inside corner (see Figure 2-32 ). Measure and cut the tape to the length required for the joint. Fold the tape in half lengthwise, keeping both edges even. Use a corner tape creaser if necessary. Apply the tape at the top and work downward, running the edge of your hand at the center of the tape to ensure that it is in the corner. Using the inside corner tool, press the tape into the compound, working off all excess compound and being careful not to wrinkle the tape or leave air bubbles.

Figure 2-32.  Applying tape at corners
Figure 2-32. Applying tape at corners

  • Apply the first coat of joint compound over the tape then apply a medium coat of joint compound. Feather the compound with the 6-inch knife to about 2 to 3 inches on each side of the joint. A good job of feathering and smoothing will minimize sanding later.
  • Apply the second coat of joint compound over the tape and nail coverings. The joint compound previously applied must be completely dry. Use the 4-inch knife to apply a thin coat of compound over the nails, removing any excess compound. Using the steps above, apply the second coating to the joints using the 6-inch knife and feathering out 6 to 8 inches on each side of the joint.
  • Apply the third coat of joint compound (see Figure 2-33 ). The joint compound previously applied must be completely dry. Using the step above, apply the third coat using the 10-inch knife and feathering out 10 to 12 inches on each side of the joint. Nails should not require a third coat, but it may be applied if necessary.

Figure 2-33.  Finishing the joints
Figure 2-33. Finishing the joints

  • Using a damp sponge or fine sandpaper, sand the surface to a smooth finish, ensuring that there are no voids and that the surface is ready to receive paint.

(3) Patching Sheetrock. There are several different methods of patching sheetrock, depending on the size of the hole.

  • For small holes, apply fiber-mesh tape directly over the hole. Cut the tape with joint compound and feather the edges. Sand or sponge the area smooth after it has dried.
  • For fist-size holes, cut out a rectangle around the hole with a keyhole saw. Cut a piece of backing (1 by 2 or 1 by 3) slightly larger than the opening itself. Glue or screw the backing into place. Cut a patch and glue it to the backing using either wallboard adhesive or mastic. Apply tape and coat it with compound. Feather the edges. Sand or sponge the area smooth after it has dried.
  • For large holes, mark and cut a rectangular section around the damaged area, reaching from the centers of the nearest studs. Cut a patch and screw or nail it to the studs. Apply tape and coat it with compound. Feather the edges. Sand or sponge the area smooth after it has dried.

 


Curriculum design: David L. Heiserman
Publisher: SweetHaven Publishing Services

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